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Perovskite/Oxide Composites as Mixed Protonic/Electronic Conductors for Hydrogen Recovery in IGCC Systems--Ceramatec, Inc., 2425 South 900 West, Salt Lake City, UT  84119-1517; 801-978-2114, www.ceramatec.com 
Dr. S. Elangovan, Principal Investigator, elango@ceramatec.com 
Mr. Raymond K. Miller, Business Official, rkm@ceramatec.com 
DOE Grant No. DE-FG02-03ER83828
Amount:  $749,818

Integrated Gasification Combined Cycle (IGCC) systems are promising new alternatives for highly efficient and environmentally friendly power generation.  In order to make these systems commercially viable, a portion of the hydrogen in syngas needs to be recovered as a value-added byproduct through the use of hydrogen separation membranes such as proton-conducting membranes.  Since current membrane technologies for hydrogen separation are incompatible with the high-temperature, high-pressure environment in IGCC systems, robust and efficient membrane systems are required.  This project will develop a novel, dense, ceramic-composite membrane that will function as a mixed protonic/electronic conductor under expected IGCC operating conditions.  These mixed-conducting composite membranes will allow pressure-driven hydrogen separation at 800-900oC, and at higher flux-rates than possible with single phase membranes, thus resulting in a very-high-purity hydrogen stream.  In Phase I, the feasibility of the process for forming mixed conducting protonic/electronic conductors was demonstrated.  It was determined that a flux of over 9 cc/cm2/min through a 15 cm membrane can be achieved.  Additionally, it was demonstrated that the new materials have increased thermochemcial stability in CO2-containing atmospheres, compared to materials in conventional proton conductors.  In Phase II, a single-wafer module will be built and tested to demonstrate the hydrogen flux necessary for commercial feasibility.

Commercial Applications and Other Benefits as described by awardee:  The hydrogen separation membrane should have a major impact on the commercial feasibility of IGCC systems and other industrial hydrogen recovery/separation processes.  Further, this membrane should be applicable to such emerging technologies as intermediate-temperature fuel cells based on proton-conducting electrolytes.