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Novel Low-Cost Technology for Solid State Lighting--Technologies and Devices International, Inc., 12214 Plum Orchard Drive, Silver Spring, MD  20904-7800; 301-572-7834, www.tdii.com

Dr. Alexander Usikov, Principal Investigator, usikov@tdii.com 

Dr. Vladimir Dmitriev, Business Official, vladimir@tdii.com 

DOE Grant No. DE-FG02-03ER83802

Amount:  $749,952

In the United States, the amount of electricity used annually for lighting residential and commercial buildings is equal to approximately 20% of the total power generated.  Widespread use of white LEDs would reduce the overall electrical demand for lighting by 50%.  At this time, the major hurdle for solid-state lighting is the high cost of GaN-based LED production technology.  This project will develop a novel epitaxial technology with substantially reduced process cost for the fabrication of group-III nitride epitaxial structures for white LEDs.  This novel technology is based on hydride vapor phase epitaxy (HVPE), a low-cost method for fabricating thick quasi-bulk GaN materials, GaN-on-sapphire, and AlN-on-sapphire templates used as substrates for device fabrication.  Phase I demonstrated that the technology could be used to cost-effectively fabricate AlGaN-based structures and package violet, ultraviolet, and white LED lamps for lighting application.  White LED lamps were assembled by packaging the violet LEDs with a white light conversion phosphor blend.  Phase II will focus develop cost effective HVPE manufacturing technology for multi-wafer, Al(In)GaN-based structures production.  The efficiencies of violet, UV and white LED lamps will be improved, with brightnesses up to 100 Lm/W anticipated.

Commercial Applications and Other Benefits as described by awardee:  The low cost and high throughput of HVPE should dramatically lower overall device cost and enhance device and component development.  White-light LEDs are needed for wide variety of applications including commercial, residential and building lighting, task lighting, aviation, and hazard indicators.  UV LEDs are needed for biochemical agent detection and/or eradication systems.  Blue-violet LEDs already have found a market in full-color displays, back lighting, and indicator lights.