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Engineered Surfaces for the Lithium Tokamak Experiment—Plasma Processes, Inc., 4914 Moores Mill Road, Huntsville, AL  35811-1558; 256-851-7653, http://www.plasmapros.com

Mr. Scott O'Dell, Principal Investigator, scottodell@plasmapros.com

Mr. Timothy N. McKechnie, Business Official, timmck@plasmapros.com

DOE Grant No. DE-FG02-04ER84045

Amount:  $650,000

                        

Reactor studies have identified liquid lithium walls as a promising solution to magnetic fusion energy first wall problems.  For near-term applications, such as the Lithium Tokamak eXperiment (LTX), a thin-film approach has been pursued; however, thin lithium films can become saturated with hydrogen and form LiH, which is not attractive as a plasma facing component.  A “thick” lithium film approach would enable hundreds of discharges without the formation of LiH.  This project will develop engineered surfaces to enable the evaluation of a thick lithium film approach for plasma facing components.  Phase I demonstrated the feasibility of plasma-spray-formed engineered surfaces for use with liquid lithium plasma facing components.  Testing was performed to demonstrate the excellent wetting characteristics of the plasma-spray-formed porous deposits with liquid lithium – plasma-sprayed porous Mo surfaces were wet at temperatures less than 300ºC.  During Phase II, the engineered surface fabrication techniques will be optimized for full scale testing of a thick lithium plasma facing concept within LTX.   Comparisons to thin films of liquid lithium adhered to a nonporous stainless steel surface by surface tension will be made.  

 

Commercial Applications and Other Benefits as described by the awardee:  The thick film technology should have commercial application to heat pipes; thermal and electrical insulating coatings for the electronics industries; improved chemical compatibility for molten metal processing; and improved thermal protection systems for furnaces, turbines, incinerators, plasma torches, rocket engines, fuel injectors, hard coatings, plasma treating of materials, and thick film heaters.